Why Badger Alloys world-class castings delivered

“World-class castings delivered” has been our commitment to customers for more than 50 years. A full-service sand casting manufacturer with single-source accountability for the entire casting process – from pattern to finish – Badger Alloys can meet your needs for simple to heavily cored, complex sand castings.

Our manufacturing campus includes a sand foundry, machine shop, pattern shop, engineering team, and rapid response technologies. This on-site collaboration throughout the entire casting process ensures you the best casting, the first time.

Sand Casting

Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.

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Rapid Response Technologies

Go from CAD to casting in as little as two weeks with our patternless molding, 3D-printing and other additive/subtractive processes.

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Pattern Making

Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.

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Cutting-edge equipment and certified machinists meet your tightest tolerance requirements.

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Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result.

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200+ Alloys Poured

Use our interactive tool to compare properties and find your ideal material.

Featured castings


Badger Alloys specializes in creating precision pump and valve components and impellers for a variety of industries. Our customers include some of the most successful companies in North America and beyond, ranging from Fortune 500 companies to small family-owned businesses.

Latest News

Important information on castings, industry trends and what’s happening at Badger Alloys.

What are the true costs of offshoring?

Companies are realizing that costs, risks and the business impacts of offshoring are great enough to take a closer look at reshoring many of their manufacturing practices. The United States remains the world’s largest manufacturing market and there are many…

Why Cybersecurity Maturity Model Certification (CMMC) is Important to Castings Manufacturers

By Brad Moore, Director of Sales Engineering, bradm@badgeralloys.com Over the last decade, the increase in ransomware, phishing attacks and cyberattacks by foreign governments has led to the development of Cybersecurity Maturity Model Certification (CMMC). CMMC outlines the cybersecurity framework that…

New Alloy Search Tool Aids Engineers

Badger Alloys pours 200+ alloys on site Badger Alloys’ new interactive Alloy Search tool is designed to help engineers and casting designers with alloy selection. The tool allows users to filter the 200+ alloys the foundry pours routinely on site,…

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