Why Badger Alloys world-class castings delivered

“World-class castings delivered” has been our commitment to customers for more than 50 years. A full-service sand casting manufacturer with single-source accountability for the entire casting process – from pattern to finish – Badger Alloys can meet your needs for simple to heavily cored, complex sand castings.

Our manufacturing campus includes a sand foundry, machine shop, pattern shop, engineering team, and rapid response technologies. This on-site collaboration throughout the entire casting process ensures you the best casting, the first time.

Sand Casting

Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.

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Rapid Response Technologies

Go from CAD to casting in as little as two weeks with our patternless molding, 3D-printing and other additive/subtractive processes.

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Pattern Making

Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.

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Machining

Cutting-edge equipment and certified machinists meet your tightest tolerance requirements.

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Engineering

Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result.

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200+ Alloys Poured

Use our interactive tool to compare properties and find your ideal material.

Featured castings

Industries/Specialties

Badger Alloys specializes in creating precision pump and valve components and impellers for a variety of industries. Our customers include some of the most successful companies in North America and beyond, ranging from Fortune 500 companies to small family-owned businesses.

Latest News

Important information on castings, industry trends and what’s happening at Badger Alloys.

Badger Alloys Appoints New Director of Operations

Director of Operations Tim Eilers MILWAUKEE, WIS — Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Tim Eilers has been appointed Director of Operations. In this role, he is responsible for day-to-day operations…

Badger Alloys Welcomes New Sales Manager

Sales Manager Timothy Curry MILWAUKEE, WIS — Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Timothy Curry has joined the company as Sales Manager. In this role, he manages customer relationships and all…

Badger Alloys Welcomes New Lab Manager

Lab Manager Justin Chamberlin MILWAUKEE, WIS — Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Justin Chamberlin has joined the company as Lab Manager. In this role, he will oversee laboratory personnel and…

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