Why Badger Alloys world-class castings delivered

“World-class castings delivered” has been our commitment to customers for more than 50 years. A full-service sand casting manufacturer with single-source accountability for the entire casting process – from pattern to finish – Badger Alloys can meet your needs for simple to heavily cored, complex sand castings.

Our full-service sand casting manufacturing campus includes a foundry, machine shop, pattern facility, engineering team, and rapid response technologies. This on-site collaboration throughout the entire process ensures you the highest quality sand castings.

Sand Casting

Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.

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Rapid Response Technologies

Go from CAD to casting in as little as two weeks with our patternless molding, 3D-printing and other additive/subtractive processes.

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Pattern Making

Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.

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Cutting-edge equipment and certified machinists meet your tightest tolerance requirements.

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Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result.

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200+ Alloys Poured

Use our interactive tool to compare properties and find your ideal material.

Featured castings


Badger Alloys specializes in creating precision pump and valve components and impellers for a variety of industries. Our customers include some of the most successful companies in North America and beyond, ranging from Fortune 500 companies to small family-owned businesses.

Latest News

Important information on castings, industry trends and what’s happening at Badger Alloys.

Badger Alloys Appoints New Plant Manager

Badger Alloys Plant Manager, Kevin Boylen MILWAUKEE, WIS — Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that Kevin Boylen has been appointed Plant Manager. In this role, he oversees all foundry operations, with…

White paper: Benefits of Using Highly Exothermic Blind Risers

By Reid Petges, Foundry Engineer, Badger Alloys, Inc. As a leader in the steel foundry industry, Badger Alloys was recently invited to share its expertise on highly exothermic risers at the SFSA T&O Conference. Reid Petges, Foundry Engineer with Badger…

Your Emergency Casting Supplier

If you are in need of an emergency or secondary casting supplier, Badger Alloys has experience in making any transition – whether temporary or permanent – as seamless as possible. There are a number of reasons Badger Alloys offers a…

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