Full-Service Sand Casting Manufacturer: Foundry, Pattern Shop, Machine Shop and 3D Technologies

Founded in 1966, Badger Alloys is a full-service, family-owned and operated sand casting manufacturer. We have been providing ferrous and non-ferrous castings for over 50 years to companies in the pump and valve, chemical, defense and marine, industrial, and other sectors. Take a virtual tour!

Our Capabilities

We pour over 200 different alloys including stainless steel/high alloy, copper base/non-ferrous, and carbon/low alloy steels. This wide selection offers the flexibility and variety you require for material strength, corrosion resistance, hardenability and more in your castings.

Our fully integrated services include a pattern shop and machine shop. We pride ourselves on our strong technical capability to provide state-of-the-art castings. At Badger Alloys, we are constantly re-investing and upgrading equipment and technology to maintain our reputation as a world-class castings manufacturer.

Our Commitment

At Badger Alloys, we continuously seek opportunities to improve processes, efficiencies, and the quality ferrous and non-ferrous castings we manufacture. Whether you’re a smaller, family-owned business like us, or a Fortune 500 company like many of our satisfied customers, we welcome your business.

Customer and Employee Commitment

Fostered by communication and customer service, we have an average customer relationship of 27 years.

As a Badger Alloys customer, you will have aggressive delivery requirements met for your custom castings. You will receive exceptional customer service, flexibility with projects, and expert advice on your project from our highly trained, technical staff.

As a business and community partner, you will value our commitment to local workforce development, economic stimulation, investment in local communities, and environmental sustainability.

Finally, as an employee, you will appreciate our family-valued culture, dedication to employee fulfillment, and overall wellness.


Ready to be our partner? Contact Badger Alloys and tell us how we can serve your ferrous and non-ferrous casting needs. 




Here's what customers are saying about Badger Alloys:

Badger Alloys has been a key strategic partner and supplier for more than 25 years.

Director of Global Engineering, Fluid Technology and Equipment Provider

Badger Alloys wasn't the least expensive coming in the door, but they gave us the best value going out.

Customer Survey

We appreciate Badger Alloys' willingness to work with us to deliver a good quality casting at a fair price.

Customer Survey

Badger Alloys has worked closely with us to optimize product design and manufacturing processes, enabling us to remain competitive in the global marketplace.

Director of Global Water Technology Company

We respect Badger Alloys' knowledgeable opinions, ideas, and suggestions...

Supply Chain Manager, Worldwide Pump Manufacturer

Badger Alloys embodies the commitment to continuous improvement and reinvestment required of today's successful manufacturers.

Business Adviser

We truly appreciate the outstanding customer service Badger Alloys provides to us and to our community.

International Water Solutions Company

We appreciate the integrity of your people.

Pump Manufacturer

Badger Alloys is a gem of a business. It's great to see such high-quality products being made right here in Wisconsin... and for so many years.

Local Engineering Teacher (after touring the facility with his students)