Why Badger Alloys world-class castings delivered

“World-class castings delivered” has been our commitment to customers for more than 50 years. A full-service sand casting manufacturer with single-source accountability for the entire casting process – from pattern to finish – Badger Alloys can meet your needs for simple to heavily cored, complex sand castings.

Our manufacturing campus includes a sand foundry, machine shop, pattern shop, engineering team, and rapid response technologies. This on-site collaboration throughout the entire casting process ensures you the best casting, the first time.

Sand Casting

Equipped to meet your demands for castings from 10 – 4000+ pounds…in 200+ alloys.

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Rapid Response Technologies

Go from CAD to casting in as little as two weeks with our patternless molding, 3D-printing and other additive/subtractive processes.

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Pattern Making

Skilled pattern makers create custom wood, polyurethane or metal patterns to your specifications.

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Cutting-edge equipment and certified machinists meet your tightest tolerance requirements.

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Our team works collaboratively with customers, foundry and pattern makers to achieve your desired casting result.

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200+ Alloys Poured

Use our interactive tool to compare properties and find your ideal material.

Featured castings


Badger Alloys specializes in creating precision pump and valve components and impellers for a variety of industries. Our customers include some of the most successful companies in North America and beyond, ranging from Fortune 500 companies to small family-owned businesses.

Latest News

Important information on castings, industry trends and what’s happening at Badger Alloys.

President Rob Cowen attends Valve Manufacturers Association/Valve Repair Council Annual meeting

As a member of Valve Manufacturers Association of America, Badger Alloys had the opportunity to participate in the organization’s annual meeting in September in Santa Barbara, CA. Held in conjunction with the Valve Repair Council, this meeting gave Badger Alloys’ President/CEO…

Rapid Response Technologies: What process is best for your casting needs?

Tooling methods continue to evolve and provide flexibility for getting the best casting within your desired timeframe. Requirements like size, volume, complexity, budget, and turn-around time all play a role in finding the best techniques for each specific casting project….

Badger Alloys Appoints New Controller

Badger Alloys, Inc., a full-service castings manufacturer in Milwaukee, Wisconsin, is pleased to announce that John Zwicki, CPA, has joined the company as Controller. In this role, he will develop financial strategies and provide insights for effective decision making in…

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