Sand Casting Foundry

Precision Sand Casting Foundry

Sand Casting Foundry with Certified Expertise

  • All airset, no bake molding for high-quality castings
  • Casting size range capability from 1 pound to more than 4000 pounds
  • Variety of specialty sands for improved surface finishes
  • Production capabilities from small-run to higher volume orders
  • Extensive expertise with NDT (nondestructive testing)
  • Qualified and certified welders
  • State-of-the-art equipment
  • ISO/PED certified
  • Advanced solidification modeling capabilities
  • Dimensional inspection capabilities including FARO-ARM™ CMM
  • Focus on safety and plant cleanliness

Sand Casting Services Meet a Wide Range of Demands in Size & Compliance Requirements

Whether you need a few specialty components or a large volume of castings, Badger Alloys is equipped to meet your demands.

Our casting size capabilities range from 1 pound to 4000+ pounds, with induction melting capabilities up to 6,000 pounds.

With 10 different furnace shells we pour a wide variety of ferrous and non-ferrous alloys

Sand Casting Foundry Qualifications

Badger Alloys is ISO 9001:2015 and PED Certified. We are also Conflict Mineral Compliant.

Our sand casting foundry is comprised of a team of experts with years of experience in NDT (nondestructive testing), including:

  • Magnetic Particle
  • Radiographic
  • Penetrant
  • Visual
  • Ultrasonic Testing (MPI, RT, PT, VT, UT)

These in-house testing capabilities help our customers meet the most strict inspection requirements.

Our welders are qualified and certified in:

  • ASME Sec IX
  • NACE
  • MR0103/MR0175
  • ASTM-A488

Our entire team embraces our “World-Class Castings Delivered” motto and is committed to exceeding customer expectations. As such, we are equipped to meet your tight deadlines and handle your complex projects.





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Sand Casting

Sand Casting Services

Whether you need a few specialty components or a large volume of castings, Badger Alloys is equipped to meet your demands.

Pattern Making

The best components start with a qualified and experienced casting pattern maker. Our highly skilled patternmakers create custom patterns based on your exact specifications.


When your casting applications demand machining to tight tolerances, you need a partner you can rely on to provide consistently high quality, part after part.



Our team of engineers works collaboratively with our patternmakers and foundry personnel to help customers achieve their desired result.